High Efficiency High Precision Shaped Wire Rolling Mill

Product Details
Customization: Available
Rolling Shape: Wire, Strip
Product: Profile, Coil
Diamond Member Since 2019

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  • High Efficiency High Precision Shaped Wire Rolling Mill
  • High Efficiency High Precision Shaped Wire Rolling Mill
  • High Efficiency High Precision Shaped Wire Rolling Mill
  • High Efficiency High Precision Shaped Wire Rolling Mill
  • High Efficiency High Precision Shaped Wire Rolling Mill
  • High Efficiency High Precision Shaped Wire Rolling Mill
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Basic Info.

Model NO.
SWR15
Roller Position
Vertical
Roller Number
Four-High
Layout
Tandem
Type
Cold Rolling Mill
Transport Package
in Foil
Specification
Customized
Trademark
Zegota
Origin
China
Production Capacity
5000/Year

Product Description

Low Cost High Durability 6hi Reversible Cold Rolling Mill

Main function: Used for reversely rolling the high precision and good quality normal carbon steel, stainless steel strips and low alloy steel.

Components: Uncoiler, hydraulic coil car and unload car, entrance and exit platform, rolling mill, left and right recoiler, joint gear box, hydraulic AGC, bending roil system, driving motor, electric control system, lubrication system etc.


Advantage:
1.6-Hi Mill Stand Configuration:
Superior Flatness Control: The six-roll stack (1 Work Roll + 2 Intermediate Rolls + 3 Backup Rolls per side) significantly minimizes work roll deflection, ensuring exceptional strip flatness across the entire width, especially for harder materials or wider strips.
Intermediate Roll Flexibility: Intermediate rolls can often be axially shifted (AS-U, AS-U/I) to actively control the pressure distribution across the strip width, further optimizing profile and flatness.
Reduced Work Roll Diameter: Smaller work rolls enable higher reductions per pass and finer surface finishes.


2.Reversible Operation:
Single-Stand Efficiency: The strip passes back and forth through the same mill stand multiple times, achieving the desired final thickness incrementally. This eliminates the need for multiple stands.
Process Flexibility: Enables flexible scheduling for various alloys, widths, and target thicknesses without complex threading. Ideal for smaller batch sizes.
Coil-to-Coil Processing: Typically processes single coils at a time, with recoilers on both sides of the mill stand.


3.Target Applications:
Precision cold rolling of demanding alloys (stainless steel, silicon steel, titanium, specialty alloys).
Production of thin gauges with tight tolerances and superior surface finishes.
Strip processing for industries like automotive, electronics, aerospace, and precision engineering.


High Efficiency High Precision Shaped Wire Rolling Mill
High Efficiency High Precision Shaped Wire Rolling Mill
High Efficiency High Precision Shaped Wire Rolling Mill




IV.Basic parameters of the equipment:
 
  Item Parameter
Compostion Raw material diameter Φ0.1~Φ20mm
Raw material Cooper, Stainless steel, Carbon steel, Steel alloy etc.
Rolled wire size  Max. width-thickness ratio: 30
Final precision ≤0.005mm
Working speed  10~600m/min
Payoff Per raw material wire.
Tension Pneumatic adjustable, servo torque control.
Roller Per rolling method.
Inline detection Real-time Width and Thickness Detection.
Cooling system Cooling medium constant temperature control, precision filtration.
Lubrication system Centralized lubrication and constant temperature control.
Straightener Vertical straightening and Horizontal Straightening.
Degreasing system Air knife oil removal/scraping oil removal.
Take up Precision take-up, layout accuracy 0.2m, I-wheel can be customized.


V. Quality assurance and after-sales services:

Quality assurance service: we carry out preventive maintenance on your machine. Potential faults will be identified at an early stage, so that we have time for preventive maintenance, which helps to avoid unplanned downtime and costs

After sales service: our excellent technical personnel, including expert advice, provide spare parts that meet your requirements and short delivery time. As a service industry, HMP is maintained on a regular basis



 

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